Yantai Bonway Manufacturer

Ukuxhuma kwe-Gearing

Ukuhlanganisa i-Gearing kwenziwa yiringi yangaphakathi yamagiya enenani elifanayo lamazinyo ne-flange isigamu esihlangana namazinyo angaphandle. Amazinyo angaphandle ahlukaniswe izinhlobo ezimbili: amazinyo aqondile namazinyo esigubhu. Okubizwa ngamazinyo esigubhu kusho ukuthi amazinyo angaphandle enziwa abe yindilinga. Isikhungo sendawo eyindilinga sise-eksisi yegiya. Ukususwa ohlangothini lwamazinyo kukhulu kunalokho kwamagiya ajwayelekile. Ivumela ukufuduka okukhudlwana kwe-angular (kuqhathaniswa nokuhlangana kwamazinyo okuqondile), okungathuthukisa izimo zokuxhumana zamazinyo, kukhuphule umthamo wokudlulisa i-torque, futhi kunwebe impilo yensizakalo. Lapho ukuhlangana kwamagiya kusebenza, imiphini emibili ikhiqiza ukufuduka okuhlobene, futhi indawo yamazinyo yamazinyo angaphakathi nangaphandle ngezikhathi ezithile ashibilika ngokuhlobene komunye nomunye kusiqondiso se-axial, esizobangela nakanjani ukugqokwa kwamazinyo nokulahleka kwamandla. Ngakho-ke, ukuhlangana kwamagiya kudinga ukufakwa kahle futhi kufakwe uphawu. Sebenza ngaphansi kombuso.

 

Ukuxhuma kwe-Gearing uhlobo lokuxhuma okuqinile okususwayo. Isebenzisa ukwenziwa kwamazinyo kwangaphakathi nangaphandle ukubona ukudluliswa kokuhamba kwe-torque nokujikeleza phakathi kwamahafu amabili wokuhlangana. Ifanele ukuxhuma imiphini emibili egxilile futhi inokusebenza kokunxephezela ukufuduka okuhlobene kwemiphini emibili. Isakhiwo saso siboniswa ku-Figure 1. Ukuhlanganisa ukuhlanganisa kuqukethe izingxenye eziyinhloko ezifana nendandatho yegiya yangaphakathi, umkhono we-shaft shaft nesembozo sokuphela. Ngokuvamile, ikhava yokuphela yokuhlanganisa igiya elincane kanye nendandatho yegiya yangaphakathi ingahlanganiswa.

Ukuhlangana kweGearing kusetshenziswa kabanzi ezimbonini ezahlukahlukene zemishini ezifana nokusansimbi, ukumbiwa kwezimayini, ukuphakamisa kanye nokuhamba, uphethiloli nokwakhiwa kwemikhumbi ngenxa yesakhiwo sawo esihlanganisiwe, umthamo omkhulu wokuthwala, ububanzi bejubane lokusebenza, nokusebenza okuthembekile.

Izici:
Ama-coupling we-Gearing anobukhulu obuncane be-radial, umthamo omkhulu wokuthwala umthwalo, futhi asetshenziselwa isikhathi eside ukudluliswa kwe-shaft ngaphansi kwezimo ezinejubane eliphansi kanye nomsebenzi osindayo. Ukuhlanganisa okuphezulu nokunemba okulinganayo ngamandla kungasetshenziselwa ukuhambisa ngejubane elikhulu, njenge-shaft yomugqa weTransmission Transmission. Ngoba isinxephezelo se-angular sezihlanganisi zegubhu likhulu kunaleso sokuhlangana kwamagiya aqondile, izixhumi zegubu ziyasetshenziswa kakhulu ekhaya naphesheya. Ukuhlangana kwamagiya aqondile yimikhiqizo engasasebenzi. Ongakukhetha.
Ukuhlanganiswa kwamagiya okujwayelekile emakethe kufaka phakathi ukuhlangana kwamagiya ajwayelekile, ukuhlangana kwemigqomo yegiya, izixhumi zamagiya enayiloni njalonjalo. Phakathi kwazo, kunezinhlobo eziningi zokuhlanganiswa kwamagubhu futhi zisetshenziswa kabanzi.

Ukuhlukaniswa nezici:
Ukuhlangana kweGearing kungahlukaniswa kube yizinhlobo ezintathu ngokuya ngamaphrofayli ahlukene we-axial amazinyo wemikhono yegiya yangaphandle, okungukuthi ukuhlangana kwamagiya aqondile, ukuhlangana kwemigqomo yegiya kanye nokuhlangana okukhethekile kwegiya. Kungakhathalekile ukuthi hlobo luni, igiya eliyindandatho negiya langaphakathi elikhuthazayo liyafana ngaphandle komehluko ekukhetheni kwesibalo senamba yamazinyo egiya.
I-axial gear engenalutho ye-gear gear bushing yangaphandle ye-spur gear coupling ingenziwa ngezinhlobo ezimbili zomumo we-arc oyindilinga, futhi indingilizi yenkomba nombuthano wezimpande zezinyo zombili imigqa eqondile. Ifomu le-meshing lalokhu kuhlanganiswa kancane kancane Ukuxubana kwamazinyo angaphakathi nangaphandle egiya le-cylindrical elivulekile kufana ncamashi. Ngokwandisa ukuvuleka ohlangothini kwamazinyo angaphakathi nangaphandle, ukufuduka okuhlobene phakathi kwemiphini emibili kuyanxeshezelwa, kepha inani lesinxephezelo lilinganiselwe.
Ithiphu lezinyo lomkhono wegiya elingaphandle le-drum gear coupling licutshungulwa libe yi-arc, okungukuthi, ukungabi nalutho kwamazinyo kucutshungulwa kube yindawo eyindilinga. Engxenyeni yendiza yesikhungo samazinyo futhi ethambile ebusweni besilinda, amazinyo akha umgqomo, okubizwa ngokuthi yidubhu ifomu Ukuhlangana.

Izici zokuhlanganisa ukuhlanganisa yilezi:
1. Amandla wokuthwala okuphezulu, abalwa ngokugoba amandla, ngaphansi kwezimo ezifanayo, i-torque edluliswa yi-spur gear coupling inyuswe ngo-15-30%;
2. Isakhiwo sinengqondo futhi ukusebenza kunokwethenjelwa. Ngoba ohlangothini lwamazinyo lumise okwedramu, ukuthintana kwe-eksisi kuyathuthukiswa ngaphansi kwesimo esithile se-engela, ngaleyo ndlela kunciphise ukucindezela kokuxhumana futhi kuqede ukugxilwa komthwalo ekugcineni kwamazinyo kokuhlangana kwesipingi. Susa ukukhishwa kwe-edge futhi uthuthukise ukusebenza komsebenzi.
3. Ukusebenza kahle kwesinxephezelo. Iphrofayili yezinyo lomkhono wegiye ongaphandle umise okwedramu, okwandisa ukuphambuka okuvumelekile kwesihlobo kwemiphini emibili exhunywe. I-engela yokuthambekela evumelekile ingafinyelela kuma-degree angama-6, futhi i-1.5 ° ～ 2.5 ° ivame ukunconywa.

Izimbangela zokwehluleka kokuhlanganiswa kwamagiya ikakhulu zifaka phakathi lezi zici ezimbili ezilandelayo: 1. Uwoyela onganele noma ukuntuleka kukawoyela ekuhlanganiseni izesekeli zokuphakamisa. Noma ukusetshenziswa okungafanele kwegrisi kungaholela ekubalweni kogcobo, okuholele ekungakwazini ukugcoba phakathi kwezindawo zamazinyo, noma ukuthambisa okungampofu, okuholele ekugqokeni okukhulu kwamazinyo. Indlela yokwelashwa: Uma nje i-grease entsha ifakwa esikhundleni, kufakwa u-oyela ofanelekile ohlelweni ukuvikela ukuvuza kukawoyela, futhi nenani likawoyela lingagwenywa.
ukungasebenzi:
1. Ubuso bezinyo bokuhlanganiswa kwegiya kulimale kabi.
2. Ukushintshwa kwe-axial kwendandatho yegiya yokuhlanganisa igiya kukhulu, futhi ayikwazi ngisho nokufaka imesh.
3. Ukuhlanganiswa kwegiya kunamazinyo aphukile.
4. Ibhawodi ekuxhumaniseni igiya liphukile

Ukuxhuma kwe-Gearing

Ukumanziswa kokuhlanganiswa kwe-gearing:
Ukuhlangana kwamagiya izingxenye ezijwayelekile zomshini ezisetshenziswa ngabanciphisi begiya ukudlulisa i-torque. Iqukethe izingxenye ezimbili, i-shaft yokushayela kanye ne-shaft eqhutshwa. Umshini wamandla ojwayelekile uxhunyaniswe kakhulu nomshini osebenzayo ngawo. Lapho ukuhlangana kwegiye kulayishiwe, ubuso bamazinyo egiya budala ukushisa okungqubuzanayo ngenxa yokunyakaza okuncane kokuphindisela, ikakhulukazi ngaphansi kwezimo zejubane. Uma ukuhlangana kwegiye kungagcotshwanga kahle, indawo yamazinyo izoguga ngokushesha, noma iglue, ngakho-ke izimo zokuthambisa akumele zinganakwa lapho kudalwa.
Ngokuvamile kunezindlela ezintathu zokugcoba ukuhlanganiswa kwamagiya:
1. Amafutha okugcina amafutha. Amafutha okugcoba ajovwa kusuka embhobho, futhi ungqimba othile kawoyela wokugcoba ugcinwa kumbuthano ongaphandle wegiya ngenxa yamandla we-centrifugal kawoyela othambisa ngesikhathi sokujikeleza. Le ndlela yokuthambisa izoshiya umagazini egiyeni lendandatho, futhi ukugeleza kukawoyela kuzoba nomphumela omubi wokushisa ukushisa, ngakho-ke kufanelekile kuphela ngezikhathi ezinamandla aphansi nejubane eliphansi. Kukhona futhi indlela yokugcotshwa kukawoyela engagobhozi yalolu hlobo, okuwukuthi uthele igrisi ngaphakathi bese uyivala, futhi uyigeze njalo.
2. Ukuzithambisa kokuzigeleza ngokwakho. Amafutha okugcoba ajovwa kusuka embhobho, agelezele emuva emuva kwegiya, futhi aphume aphume emgodini omncane womkhono. Le ndlela yokugcoba ikakhulukazi idlala indima yokupholisa, futhi kunzima ukwakha ifilimu kawoyela. Ubuso bezinyo bugqoka ngokushesha ukwedlula ukugcoba okuqinile okulandelayo.
3. Lubrication enamandla. Amafutha okugcoba afafazwa emigodini emincane ezansi kwamazinyo egiya, futhi uwoyela ungena endaweni yokugcoba ngaphansi kwesenzo samandla we-centrifugal ukudlala indima yokuthambisa nokupholisa. Uwoyela uphuma uphume ezinhlangothini zombili zezinyo ngemuva kokudlula endaweni ebanzi. Ngalolu hlobo lokuthambisa, uwoyela ujikeleza ngokuqhubekayo, futhi umagazini uyaphuma uphume, futhi uwoyela wokugcoba ojojowe ubangela ingcindezi ethile yokungena ebusweni bezinsimbi zamagiya ngaphansi kwesenzo samandla we-centrifugal, ngakho-ke ine-lubrication engcono nomphumela wokupholisa, ifanele umcimbi wejubane eliphezulu nomsebenzi osindayo.
Lezi zindlela ezintathu ezingenhla zokuhlanganisa ukuthambisa i-lubrication zinezinzuzo zazo futhi zingakhethwa ngokuya ngezinciphisi zamagiya ezahlukahlukene nezici ezahlukahlukene zomthwalo.

Ukuxhuma kwe-Gearing

imbangela:
Ukuhlanganiswa okuqinile okususwayo okuhlanganisa umkhono wangaphandle onamazinyo angaphakathi nama-flanges nomkhono wangaphakathi onamazinyo angaphandle. Ihabhu lomkhono wangaphakathi lixhunywe ngokulandelana ne-shaft yokushayela kanye ne-shaft eqhutshwa; imikhono emibili yangaphandle ihlanganiswe ndawonye ngamabhawodi ngaphandle kwe-flange. Lapho kusebenza, amazinyo angaphakathi namazinyo angaphandle enza ukunyakaza kwe-meshing. Amazinyo angaphakathi nangaphandle ikakhulukazi amukela iphrofayli lamazinyo elizimele nge-engeli yengcindezi engu-20 °, futhi imvume yohlangothi lwamazinyo inkulu kunaleyo yamabhangqa ajwayelekile egiya. Umjikelezo wangaphandle wamazinyo wethiphu wenjolo wenziwa waba yindilinga, futhi indawo ephakathi nendawo eyindilinga ikwi-axis yegiya, ngakho-ke inezici zokunxephezela ukufuduka okuhlobene kwe-radial, i-axial kanye ne-angular yama-ax shaft amabili. Ukuze uthuthukise isimo sokuxhumana samazinyo futhi ukhulise umthamo wokuthwala wokuhlangana, ukufuduka okuhlobene okuvunyelwe kwesihlobo kwemiphini emibili kungaba ngamazinyo amise okwedramu, okungukuthi, indingilizi ye-pitch nombuthano wezimpande ohlangothini lobubanzi bendawo izinyo langaphandle liyashintshwa lisuka ngqo ku-arc ukwenza Isigaba esiphambene samazinyo simiswe njengegubhu ukunciphisa noma ukugwema ukuphazanyiswa kobuso be-meshing nokuxhumana okungalungile ngenxa yokuphambuka kwe-eksisi. I-arc yezinyo lesigubhu nayo ingahlanganiswa nama-arcs ane-radii ehlukene yokugobeka ukuthola iphrofayili yamazinyo efanelekile ekuphambukeni kwe-axis yosayizi ohlukile. Ukuhlanganiswa kwegiya kunamazinyo amaningi okusebenza ngasikhathi sinye, usayizi omncane, umthamo omkhulu wokuthwala, nomsebenzi onokwethenjelwa ngejubane elikhulu. I-thin-shell cylindrical intermediate gear sleeve gear coupling ingakwazi ukuzivumelanisa nejubane elifinyelela ku-20,000 rpm. Ukuhlangana kwamagubhu kusetshenziswa kabanzi emishinini esheshayo nesindayo. Zinezici zokungahambi kwe-axial, ukudluliswa okulinganiselayo, umthelela ophansi nokudlidliza, nomsindo ophansi. Kodwa-ke, ubuchwepheshe bokucubungula bunzima kakhulu futhi izindleko ziphakeme. Ukuze uthuthukise ukusebenza nempilo yokuxhunywa kwamagiya, kufanele ibe nokuthambisa okuhle ngaphansi kwezimo zokusebenza. Uma kunesidingo, umjovo kawoyela oqhubekayo nokuthanjiswa okuphoqelelwe kufanele kwamukelwe.

Ukuxhuma kwe-Gearing
Amaphutha okuma phezulu nokukhohlisa kwemiphini emibili makhulu kakhulu, okudlula ibanga lokuhlangana kunganxephezela, okwenza izinyo le-shaft ne-mesh yangaphakathi kungalungile, kubangele ukuxhumana kwendawo ne-torque eyengeziwe. Futhi lo mzuzu owengeziwe ungabola ngamandla we-axial. Ukusebenza eringini legiya elingaphakathi, ubukhulu balo mandla buxhomeke kubukhulu bokuchezuka, futhi kuyalingana nokuphambuka. Ukuphambuka okukhulu, amandla amakhulu, kanye nendandatho yangaphakathi yamagiya yokuhlanganisa okuhlanganisayo kukhiqiza ukufuduka kwe-axial. Uma ukufuduka kukhulu kakhulu, kuzobe kungalawuleki, okuholela ekugqokeni okukhulu kwamagiya ngisho namazinyo aphukile. Amazinyo angaphakathi nangaphandle awakwazi ukugcotshwa aze angakwazi ukudluliswa. Kunzima ukubhekana nalolu hlobo lwamaphutha, futhi kudinga ukumisa ukukhiqizwa. Okungukuthi ukuqondanisa kabusha, noma ukuqondanisa kabusha uhlangothi lwesinciphisi, noma ukuqondanisa kabusha uhlangothi lwengcongolo. Okokuqala thola le ngxenye ngephutha elikhulu le-offset, bese kuqala ulinganise i-offset eseceleni yokuxhumanisa, okungukuthi, ulinganise izinga nokuhlangana kobuso bomshini omkhulu kanye nezinga nokuhlangana kobuso bomshini omkhulu wokunciphisa, bese ucindezela ikhwalithi futhi. Ukulinganiswa kwekhophi okujwayelekile kungaliqeda iphutha. Uma umbhali ekuthole ukwehluleka okunjalo esizeni, i-hoist yi-JK-25 /. 5Single-intambo emazombezombe ukuphakamisa, ukuphambuka kokugxila kokuhlangana kwakulinganiswa ngaleso sikhathi u-2n, ohlangothini lwesinciphisi lwaluphansi, okwadala ukuhlangana kwezinsimbi zokuphakamisa kwehluleke ukusebenza, futhi ukufuduka kwe-axial kwendandatho yegiya yangaphakathi kudlule ububanzi bezinyo. Nika kabusha isinciphisi ngokuya ngezinga lekhwalithi. Ngemuva kokulungiswa, kusebenza ngokujwayelekile futhi iphutha liyasuswa. Ngaphezu kwalokho, ukuvundla nokugxila kwemiphini emibili kunephutha elikhulu, elibangela ukuhlangana kujikeleze ngendlela ehlukile. Izizathu zokugqoka kwamagiya wokuhlanganisa izesekeli zokuphakamisa zifana ngokuyisisekelo. Ngaphezu kwamandla ajwayelekile, amabhawodi wokuxhuma nawo afakwa ezikhathini zokugoba ezengeziwe, ezibangela ukuthi ziphuke. Lesi isizathu esiyinhloko. Lolu hlobo lwesizathu luvela kakhulu lapho umehluko wezinga phakathi kwezinhlangothi ezingakwesokunxele nangakwesokudla se-shaft main shaft mkhulu. Ngaphezu kwalokho, amabhawodi anamadayimitha amancane, amandla anganele, noma izinto ezingekho esimweni esikahle nazo zingadala ukuthi amabhawodi aqhekeke.